Inline Ultrasonic Cleaning

Inline Ultrasonic Cleaning

Add ultrasonic cleaning to your continuous production line.

How it works

  1. 01

    Components are automatically placed onto a conveyor or material handling system.

  2. 02

    As they pass through each stage, they undergo:

  3. 03

    Ultrasonic Cleaning

    Cavitation removes oil, grease, and fine contaminants.

  4. 04

    Rinsing

    Removes detergent and residues using DI/DM water.

  5. 05

    Drying

    Hot air, IR, or vacuum drying ensures moisture-free components.

  6. 06

    The inline process eliminates manual transfer, ensuring seamless integration with upstream and downstream operations.

Industry applications

By combining advanced ultrasonic cavitation technology with automated material handling, these systems deliver precise and repeatable cleaning performance while reducing labor costs and improving production efficiency.

Automotive

Engine components, fuel injectors, gears, bearings

Aerospace

Hydraulic parts, turbine blades, precision components

Electronics

Printed circuit boards (PCBs), connectors, semiconductor parts

Medical Devices

Surgical instruments, implants, endoscopic parts

Metal Finishing

Pre-cleaning before plating, coating, or painting

General Engineering

Dies, molds, precision-machined parts

Also built for

  • Pharmaceuticals
  • Chemicals
  • Food & Beverage
  • Heavy Machinery
  • Jewellery
  • Biotechnology
  • Nanotechnology
  • Oil & Gas
  • Power Generation
  • Laboratories
  • Textiles
  • Environmental
  • Cosmetics

Key features

Enables precise control of time, temperature, and ultrasonic power with programmable cleaning cycles.

  • Inline Automated System

    Designed for continuous operation and high throughput.

  • Advanced Ultrasonic Technology

    Frequencies from 20–80 kHz for different cleaning requirements.

  • Customizable Configurations

    Multiple tanks for ultrasonic wash, rinsing, drying, and optional passivation.

  • Conveyorized Material Handling

    Belt, chain, roller, or mesh conveyors available.

  • Stainless Steel Construction

    SS 304/316L tanks for durability and corrosion resistance.

  • Efficient Filtration & Recycling

    Oil skimmers, cartridge filters, and water recirculation reduce consumption.

  • PLC-Based Controls

    Easy-to-use HMI for monitoring and adjusting parameters.

  • Safety Features

    Emergency stops, overload protection, and enclosed design.

Advantages

  • High Productivity

    Continuous cleaning increases output and reduces downtime.

  • Consistent Quality

    Automated handling ensures uniform cleaning across all parts.

  • Reduced Labor Costs

    Minimal manual intervention required.

  • Scalable & Customizable

    Designed to match production line requirements.

  • Eco-Friendly

    Advanced filtration and recycling reduce water and chemical use.

  • Compatible with Precision Parts

    Gentle yet effective cleaning for complex geometries.

  • Reliable Industrial Performance

    Built for demanding 24/7 operations.

Common questions

What is an inline ultrasonic cleaning system?
It is a continuous cleaning system where parts move automatically through ultrasonic cleaning, rinsing, and drying stages, eliminating manual transfers.
How is it different from a multistage manual system?
Unlike manual systems, inline systems are fully automated, ensuring higher throughput, consistency, and reduced labor costs.
Can inline ultrasonic cleaning handle delicate components?
Yes. With higher frequencies (40–80 kHz), it safely cleans delicate items such as PCBs, optical lenses, and medical instruments.
How energy-efficient is the system?
Inline ultrasonic cleaners use water recycling, efficient heating, and controlled ultrasonic power, reducing overall energy and chemical consumption.

Before you choose, we'll review the configuration, specifications and material compatibility with you.

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